When a compressed air system isn’t performing as expected, the compressor itself is often the first thing to receive attention.
But even a well-maintained compressor can struggle to deliver efficient, reliable compressed air if the distribution pipework isn’t up to the job.
Poorly designed, incorrectly sized or ageing pipework can contribute to pressure drops, air leaks and restricted airflow throughout your system.
At PCM Air Power, we support businesses across Belfast, Northern Ireland and Scotland with complete compressed air solutions, including system design and pipework.
1. Pressure Drops Across Your System
Your compressor may be producing the required pressure, but that doesn’t necessarily mean the same pressure is reaching your equipment.
Long pipe runs, restrictive fittings, undersized pipework and poor system layouts can all contribute to pressure losses between the compressor and point of use.
This can leave operators increasing compressor pressure to compensate, potentially increasing energy consumption rather than addressing the underlying problem.
2. Pipework That’s Too Small
Correct pipe sizing is essential for maintaining adequate airflow.
If pipework is undersized for the volume of compressed air travelling through it, resistance increases and system performance can suffer.
The correct pipe diameter should therefore be considered alongside compressor capacity, operating pressure and the demands of your equipment.
3. Air Leaks
Every unnecessary air leak represents compressed air that you’ve already paid to produce but aren’t able to use.
Leaks can develop around joints, fittings, connections and ageing components throughout the distribution network.
Regular inspection and leak detection can help identify these losses before they become a significant ongoing expense.
4. Poor Pipework Layout
Pipework design can have a major influence on how effectively compressed air is distributed around a facility.
As businesses expand and additional equipment is installed, compressed air networks can gradually become a collection of extensions and modifications.
Reviewing the overall layout can identify opportunities to improve airflow, reduce restrictions and provide a more consistent supply to equipment.
5. Your System Has Outgrown Its Pipework
Your compressed air requirements today may be very different from when your system was originally installed.
Additional machinery, new production areas and increased demand can place greater pressure on an existing distribution network.
In some cases, the compressor may have sufficient capacity while the pipework itself has become the limiting factor.
Look Beyond the Compressor
Efficient compressed air isn’t only about choosing the right compressor.
The compressor, receiver, air treatment equipment and distribution network all need to work together as a complete system.
Assessing the entire installation can help identify where pressure, airflow and energy are being lost and where improvements could be made.
Compressed Air Pipework in Belfast & Northern Ireland
PCM Air Power provides compressed air solutions for businesses across Belfast, Northern Ireland and Scotland.
Whether you’re installing a new compressed air network, expanding an existing system or experiencing performance problems, our team can help assess your requirements and develop an appropriate solution.
Contact PCM Air Power today to discuss your compressed air system.
We are fully BCAS compliant.
